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AeroVironment

AeroVironment is a global leader in intelligent, multi-domain robotic systems.

Senior DFX Engineer

EngineerEngineerFull TimeRemoteSeniorTeam 1,001-5,000Since 1971H1B No SponsorCompany SiteLinkedIn

Location

Utah

Posted

1 day ago

Salary

$81.5K - $115.5K / year

Seniority

Senior

Bachelor Degree7 yrs expEnglishERP

Job Description

• Define and maintain the enterprise Design-for-X (DFX) framework governing manufacturability, testability & observability, reliability, supply-chain resilience, cost, and sustainment. • Establish DFX standards, criteria, and maturity gates embedded into early architecture, SRR/PDR/CDR, configuration & release, and platform definition. • Advise engineering and program leadership by participating in key design and architecture reviews, providing independent lifecycle risk assessments, and recommending balanced design trade-offs. • Drive design reuse, modularity, and platform commonality through DFX architectures that enable reusable hardware, test/diagnostics, and manufacturing & sustainment models. • Define and govern Design-for-Test and Design-for-Observability, guide products to include standardized BIT/BITE, self-test, health monitoring, telemetry, and fault isolation so systems can validate and report their own performance from development through fielded operations. • Support bid & proposal (B&P) and capture by assessing manufacturability, testability, technology and part maturity, cost and supply-chain exposure, and obsolescence risk --ensuring what AV proposes can be built, tested, and sustained. • Serve as the escalation and arbitration point for major lifecycle risks (DMSMS, manufacturing infeasibility, inadequate testability/observability, or excessive cost/supplier concentration). • Define and maintain DFX KPIs (e.g., first-pass yield, test escape rates, repair/return metrics, NRE/recurring cost targets, DMSMS status) and routinely brief leadership on lifecycle health of key platforms. • Will work with development teams to capture best practices and improve product reliability and capabilities. • Design, deploy, and continuously improve enterprise DFX processes integrated into engineering workflows, design reviews, release & change control, and platform architecture. • Translate DFX principles into repeatable, auditable, and scalable practices so lifecycle-driven design is organic to how AV develops products. • Establish enterprise standards for testability and observability, making diagnostics, telemetry, and field-level debug design requirements, not afterthoughts. • Familiarity with PLM/ERP/data workflows (so DFX outputs map into configuration/parts systems).

Job Requirements

  • Bachelor's degree in Engineering or related field
  • 7+ years across hardware design, manufacturing, test, reliability/sustainment, or product realization
  • Hands-on experience with Design-for-Manufacturability and/or Design-for-Test on production programs
  • Experience influencing architecture, New Product Introduction (NPI), manufacturing & test readiness, and lifecycle planning
  • Proven cross-discipline, lifecycle-level thinking

Benefits

  • medical
  • dental
  • vision
  • 401K with company matching
  • a 9/80 work schedule
  • a paid holiday shutdown

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